A Birmingham company has teamed up with the city’s university and other world-class experts to tackle the scourge of plastic waste.

Aquapak Polymers Ltd, which specialises in polymer-based material technologies, has embarked on a £1.7m  project  funded by the Engineering and Physical Sciences Research Council (EPSRC), Aquapak, Siemens and the University of Birmingham.

While plastic’s unique combination of light weight and high durability makes it irreplaceable in many applications, the end-of-life consequences of these materials currently carry severe negative consequences.

Most end-of-life plastics are either landfilled, dumped, or incinerated, leading to the pollution of soil and waterways, and the release of significant volumes of CO2 into the atmosphere, thereby also exacerbating the wider climate crisis.

Two main alternatives currently exist to these environmentally damaging end-of-life options: replacing conventional plastics with alternative, biodegradable polymers; or increasing the recyclability of plastics. Through this Prosperity Partnership, they aim to bring both possibilities closer to widespread adoption.

Aquapak has already successfully developed and commercialised Hydropol™, a highly functional, specialty environmental polymer that allows product design to support the circular economy – by enabling recycling and delivering multiple end-of-life options.

The three-year project will help further develop Aquapak’s novel polymer products which are both recyclable and biodegradable yet retain – or even exceed – the durability and versatility of conventional plastics. Crucially, it will also develop entirely new, bio-derived polymers, and maximise the energy- and resource-efficiency of the production process through the application of novel evolutionary optimisation techniques, thus ensuring sustainability at all levels.

There are three long-term ambitions of the partnership. First, to use the diverse skills of the multidisciplinary team to help Aquapak develop world-leading, digitally driven R&D capabilities. Second, to use these capabilities to facilitate rapid, efficient, AI-enabled optimisation and expansion of Aquapak’s primary processes, and development of new products with novel functionality.  Third, facilitate the wider adoption of Aquapak’s recyclable and biodegradable polymer products, thereby playing a small but significant role in addressing the global plastic crisis.

The project brings together a world-class multi-disciplinary team of researchers from the University’s Schools of Chemical Engineering, Chemistry, Mechanical Engineering, Metallurgy & Materials and Physics, providing an extensive array of tools including world-leading positron, x-ray and optical imaging capabilities, particle, fluid, process and chemical kinetic modelling capabilities, and diverse ML, AI and data science skills, alongside cutting-edge experimental and computational facilities.

Dr John Williams, Chief Technology Officer at Aquapak, said: “This is an exciting project which brings together Aquapak’s expertise with leading experts from a range of disciplines from the University of Birmingham.   The objective is to optimise and scale up Aquapak’s capabilities and support the discovery and development of new products.”

Dr Kit Windows-Yule, who is leading the project at the University of Birmingham, said: “This is an important partnership between two institutions which has the potential to solve one of the greatest environmental challenges of our time and stands to bring significant economic benefit to an area where three fifths of households live in deprivation.”

What is Hydropol made from?

The base plastic is currently used for dishwasher tablets, ingestible pill casings and soluble stitches.  HydropolTM ‘s resistance to low temperature solubility and high barrier to elements adds functionality, providing a wider range of uses.  It can be recycled, re-pulped, composted and is distinctively compatible with anaerobic digestion.  Furthermore, if unintentionally released into the natural environment, HydropolTM – which is non-toxic and marine safe – will dissolve and subsequently biodegrade, leaving no trace.

What’s it being used for?

Extrusion coatings and laminates for paper/board applications are commercially available and in customer production trial stages, including a number of home delivery and ecommerce applications, packaging for dried pet food, snacks, cooked meat and convenience food applications.

aquapakpolymers.com